Incorporating the latest available spray drying technologies, we build pilot and production spray drying systems on a turnkey basis, for companies who need to spray dry or spray dry microencapsulate their products. We also retrofit, modernize, and relocate existing spray drying equipment to match accelerated timetables and tight budgets. Please see our laboratory through production spray dryer information through the links below.
TESTING: Utilizing our industrial and cGMP pharma test centers in the Northeastern United States, we provide preliminary evaluation services, formulation development, as well as scale up pilot testing services (tolling as needed) to insure that our laboratory, pilot, and production spray dryers will fulfill our clients' expectations for either open or closed loop (solvent) applications.
Production Spray Dryers
Implementing the latest in spray drying technologies, we build production spray drying systems on a turnkey basis, for companies who need to spray dry their products. We provide these systems to multiple industries Worldwide. We also retrofit, modernize, and relocate existing spray drying equipment to match accelerated timetables and tight budgets.
WHAT IS SPRAY DRYING BY ATOMIZATION?
It is the process of creating extremely small droplets of a solution or suspension and introducing into a hot air current which dehydrates and spray dries the feed droplets instantly. This spray drying process provides a number of advantages when compared with other drying technologies.
ADVANTAGES OF SPRAY DRYING BY ATOMIZATION:
- High performance with low residence time for heat sensitive products
- Water evaporation cools down the atomized droplets allowing the use of higher drying air temperatures without product degradation.
- Continuous processing which is consistently and reproducibly monitored and controlled.
- Homogeneous and consistent production
- Excellent presentation of final product
- Installation and automation for single operator attendance
- Full automation with latest distributed controls
- Small product inventory inside the dryer
SPRAY DRIED PRODUCTS INCLUDE:
DAIRY PRODUCTS: Whole milk, skim milk, buttermilk, serum, cream, cream for ice cream, baby food, diet food, malted milk, cream cheese, caseinates, chocolate milk, milk substitutes
CEREALS: Glucose, malt extract, starches, gluten, protein and soybean milk, carbohydrates, maltodextrine.
COFFEE, TEA: Natural, instant and substitutes
PHARMACEUTICAL PRODUCTS and NUTACEUTICAL PRODUCTS: Vitamins, enzymes, antibiotics, sterile human serum, dextran, liver extract, gums. Natural and synthesized actives.
PLASTICS: Emulsions of polyvinyl acetate and chlorides of polythene, melamine, formaldehyde, products of urea and phenol, acrylic resins.
DETERGENTS: For delicate clothes and washing machines (beads), washing powder (by means of cooling by atomization).
FERTILIZERS, HERBICIDES AND INSECTICIDES.
FERMENTATION PRODUCTS: such as enzymes.
CERAMICS: Clay for kitchen and bathroom appliances, floors, walls, chinaware, kaolin, enamel, porcelains.
INORGANIC CHEMICALS: Aluminum, sulfur, arsenic, barium, boron, bromine, carbon, chlorine, fluorine, hydroxides, iodine, magnesium, molybdenum, nitrogen, oxides, phosphorus, titanium, tungsten, uranium, zirconium.
1. Organic acids: amino acids, salicylic acid, citric acid, maleic acid, ascorbic acid.
2. Organic salts: Phthalates, stearates, salicyliates, benzoates, bulyrates,
gluconates, lactates, sorbates
3. Substances containing Nitrogen: Hydrazine, Chloramines, Ureas
MORE SPRAY DRIED PRODUCTS:
EGGS: Whole, eggs yolk, egg white
YEAST: Yeast, hydrolysis of proteins.
SLAUGHTERHOUSE EFFLUENTS: Blood, plasma, hemoglobin, gelatin, meat extract.
FISHERY Spray Dried BY PRODUCTS: Tail water of fish, pulp.
TANNING AGENTS: Vegetable and synthetic tannins, chromates.
CATALYSTS AND PIGMENTS: Organic and inorganic pigments, anilines.
EFFLUENTS: Wash waters, high BOD effluents.