Lecithin Drying using our Wiped Film Systems

Lecithin is heat sensitive, hydroscopic, and viscous.  Effective heat and mass transfer must be achieved while avoiding heat degradation and coloring during lecithin drying.  The short residence time during lecithin drying that is provided by either our horizontal or vertical wiped film systems deliver the best conditions to gently dry lecithin to the low levels required.

Lecithin is a phosphatide derived from soybean, corn, sunflower and other vegetable and seed oils.  It is used extensively as an emulsifier in foods, chewing gum, textiles, cosmetics, candy, plastics, pharmaceuticals, soaps, and rubber.

Commercial Lecithin is light yellow to brown in color, depending on whether it has been bleached.  It should be nearly odorless and have a neutral taste. 

Lecithin darkens when it is processed above 80 degrees Centigrade and in some countries, bleaching is not allowed.  We implement our agitated thin film lecithin drying systems to reach the mandatory 0.5% moisture limit without darkening.

Lecithin drying is accomplished with our vertical wiped film dryers which are operated at 110-120 degrees Centigrade and are followed by product bleaching to attain the required color standards.

Our Lecithin Drying and Cooling Systems Advantages:

  • Short processing time eliminates degradation

  • Superior color

  • Automated operation

  • Acceptable product for use in all food and other products

  • Highly efficient operation

  • No fouling

  • Flexible operation over a broad production capacity range

  • Short payback time

  • Limited space requirements

  • Flexible for lecithin derived from soybean, rape seeds, sunflowers, etc.

Lecithin drying process system design is carried out with our experienced team of engineers to first evaluate your specific requirements and then design and provide a productive and profitable working system to match your needs.

We also implement our WFE and SPD technologies for the pharmaceutical, chemical, food, polymer, nuclear, agricultural, petroleum, nutraceutical industries in applications including those shown below:

Acetic Acid

Amines and Amides

Antibiotics

Biopolymers

Capsicum

Carotin

DMSO

Egg

Enzymes

Esters

Fatty Acids

Fermentation Broth

Fermentation Extracts

Fish Oil

Fruit purees

Glycerine or Glycerol

Herbicides

Juices

Lactic Acid

Lanolin or Lanoline

Lecithin

Lubricants

Lycopene

Milk

Monoglyceride

Monomers

Nylons

Oil rerefining

Omega 3 Fatty Acid

Organic Intermediates

Paint Residues

Pesticide Removal

Polydextrose

Polyethemide

Polymers

Polyphenol

Polysulfone

Polyurethane Intermediates

Saw Palmetto Extract

Solvents

Sulfolane

Sweeteners

Silicone

Terpenes

Tocopherols

Triglycerides

Wax

API

Wiped-Film Evaporators (WFE), Agitated Thin-Film Evaporators (TFE), Short-Path Evaporators (SPD) Photos

 

 

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Vobis, LLC provides fabrication, evaporation and granulation components, and modular lecithin drying systems.  We support our technologies with experienced engineering and testing services. Our fabrication services, evaporators, crystallizers, distillation systems, multiple effect evaporators, falling film evaporators, thin film evaporators, wiped film evaporators and short path evaporators, basket extruders, pellet mills, spheronizers, and spray dryers have proven themselves in multiple client applications.  Our formulation development and contract production services are available for both Evaporation as well as Granulation.

ASME Fabrication, Evaporators, Thin- Film Evaporators (TFE or WFE), Ethanol Plant Fabrication, Distillation Systems, Short- Path Evaporators (SPD), Falling FIlm Evaporators, Multiple Effect Evaporators (TVR AND MVR), Crystallizers, Solvent Recovery Systems, Mixers, Extruders, Spheronizers, Lecithin Dryers,  Microencapsulation Systems
Copyright Vobis LLC 2009. All Rights Reserved.Headquartered in Easton, Pennsylvania